OEM beer manufacturing starts with the deal between a brand and a professional brewery; this allows the brand to produce beer without having its production facilities. In 2023, the Brewers Association reported that almost 15% of beer manufactured globally comes from OEM collaborations, which justifies the growing popularity of this model.
The first step is the development of the recipe, which may take up to 2 to 4 weeks in general. The brands may either provide proprietary recipes or work on unique flavors with the OEM brewery. As recently as in 2022, a U.S.-based craft beer company worked with an OEM partner to design a low-calorie IPA. This was to cater to the increasing demand for beers that were healthier. This innovation resulted in a 25% increase in sales within a year.
Raw materials such as malt, hops, and yeast are provided based on the requirements given by the brand. Generally, a batch of lager requires 8 kg of malt in a hectoliter; its brewing time is about 4 to 6 weeks, depending on the style. Being able to manage this enables the OEM to be efficient and scalable for modern facilities producing up to 200,000 hectoliters per year to cater to enlarged market presence.
Advanced techniques involved in automated mash tun systems and high-efficiency fermentation tanks ensure consistency and quality in production. These technologies can improve brewing efficiency by 30% compared to traditional methods. A 2023 industry study underlined that OEM facilities using automated systems reduced production costs by an average of $0.12 per liter.
When it comes to packaging, much contribution is given by an OEM in beer. The companies can go for packaging in bottles, cans, and kegs. A European retailer partnered with an OEM brewery in 2023 to manufacture eco-friendly canned beers that would reduce packaging waste by 20% so as to meet sustainability goals.
Other key stages would be logistics management. OEM providers generally provide storage and distribution services, simplifying the supply chain for brands. A case study conducted on a beer company in Southeast Asia showed how outsourcing its logistics to an OEM brewery reduced its delivery time by 15%, thus increasing customer satisfaction.
According to the head of a leading brewing consultancy, Michael Andrews, “The secret of OEM beer making lies in precision and adaptability.” Production processes in OEM BEER simply fit into what is required of the market, and that itself tells it all.
It is in this direction that the process of incorporating sustainability has become a priority. Most OEM breweries use renewable energy sources, apart from wastewater recycling, which reduces operational costs by 10% and minimizes environmental impact. Brands that partner with eco-conscious OEM facilities often report improved consumer trust and loyalty.
OEM beer manufacturing offers flexible, scalable, and cost-effective solutions for brands to focus on marketing and engaging the final consumers. Now is the time to learn more about OEM beers and the opportunities this model offers to support your business goals.